Which method is most suitable for recycling used tires?
Why choose oil-to-tire recycling as a solution?
How does a continuous used tire pyrolysis plant work??

According to the analysis of the tire composition, It is mainly rubber, black charcoal, steel wire, zinc and sulfur oxide, sulfur additives and other auxiliary materials, the main component being rubber. As we all know, rubber is actually a petroleum product, so we can get oil by processing used tires.

Which method is most suitable for recycling used tires?

There are two main ways to produce oil from used tires.. One is direct combustion and the other is high temperature pyrolysis through the used tire pyrolysis plant. However, direct combustion is not only inefficient for obtaining oil, but also causes great pollution to the environment. While high temperature pyrolysis is a method that uses the chemical pyrolysis reaction to break down used tires into oil and gas in a closed environment, anaerobic and high temperature, and then cool them to obtain fuel oil, carbon black and steel wire. The entire high temperature pyrolysis process can not only obtain pyrolysis oil, but it will not cause pollution to the environment, which is the easiest and most environmentally friendly way to produce pyrolysis oil from used tires.

Why choose oil-to-tire recycling as a solution?

Effective waste reduction and resource recovery

Tire to oil recycling uses a tire pyrolysis plant to convert large quantities of tires into oil, black carbon and steel wire. This process ensures that almost all tire components are recovered, which allows achieving a genuine recovery of the 100 %. These final products can be used in various industries, including reuse in the tire manufacturing industry, which promotes a circular economy.

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Follow environmental principles

Tire-to-oil recycling process emphasizes environmental responsibility. Dedusting treatments are used to treat exhaust gases., like washing with water, spraying with water, ceramic ring adsorption and activated carbon adsorption. In this way, strict emissions standards set by the EU can be met. By significantly reducing pollution, This recycling method conforms to sustainability principles.

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Economic viability

Recycling tires to oil may be economically viable due to several factors. First of all, reduces costs associated with traditional waste management practices, such as landfill fees and transportation costs. In second place, The recovered oil and other by-products can be sold or used in various industries, generating income and creating new business opportunities. Besides, Investing in tire-to-oil recycling facilities can create jobs and spur economic growth in local communities.

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How does a continuous used tire pyrolysis plant work??

After knowing that the used tire pyrolysis plant can convert used tires into pyrolysis oil, You may also want to know how the used tire pyrolysis plant works. The process of converting used tires into pyrolysis oil is mainly divided into the following five processes. Here, SUNRISE presents them to you:

Power and heating

The used tires are directly transported to the pyrolysis reactor through the automatic feeder, and a large amount of petroleum gas is generated when the pyrolysis reactor reaches a certain temperature..

Condensation and oil outlet

Petroleum gas is condensed by a three-channel cooling system, where the condensable petroleum gas is completely cooled in the oil tank.

Tail gas purification

Non-condensable gas is also known as tail gas. Tail gas contains fuel gas but with hydrogen sulfide and other odors. After tail gas purification system, can be used directly as a pyrolysis reactor to heat fuel, in order to save fuel.

Flue gas purification

Pyrolysis oil is itself a fuel that can be used directly as fuel for a heating reactor, but it will produce combustion gases. These combustion gases contain a small amount of harmful gases, as sulfur dioxide, etc., so it is equipped with a spray tower to purify the flue gases. After secondary purification, the gas meets environmental emission standards and can be discharged directly into the atmosphere.

Product Collection

The waste tire products after high temperature pyrolysis are pyrolysis oil, carbon steel and black wire, and the oil is stored in the oil tank. To do this, Black carbon can be compressed into pellets and sold on the market as fuel. Then, You can also sell or melt the steel wire.

If you want to pyrolyze used tires into oil, You can consider this simpler and more environmentally friendly method. Besides, we can provide you with suitable machines.

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