To build a tire recycling and processing plant with a processing capacity of 500 kg/h and include a pyrolysis oven as part of the processing technology, You will need the following main equipment and related supporting equipment:

Main processing equipment

  1. Tire pretreatment equipment:

Crusher/Shredder: Breaks tires into small pieces suitable for pyrolysis.

  1. pyrolysis oven: This is the main equipment used to heat tire fragments under anoxic conditions to decompose them into flammable gas, liquid fuel (Pyrolysis oil), solid waste (Black coal) and steel wire.

Auxiliary equipment and systems.

  1. Power system: includes conveyor belts, elevators, etc., which are used to feed pretreated tire fragments to the pyrolysis oven.
  2. Cooling system: Cools gas and liquid produced by pyrolysis for easy collection and storage.
  3. Oil and gas gathering and processing system:

Condenser: Condenses the gas produced by pyrolysis into liquid (Pyrolysis oil).

storage tank: used to store pyrolysis oil.

Washing tower or water purifier: removes impurities and harmful substances from pyrolysis gas.

  1. Carbon black treatment system:

Filter: collects the solid product (Black coal) during the pyrolysis process.

Carbon Black Lifter: transports carbon black to storage area.

Carbon black packaging machine: Packaging carbon black for sale or further processing.

  1. Exhaust gas treatment system:

Catalytic converter or combustion chamber: ensures that harmful gases generated during the pyrolysis process are properly treated, reducing the impact of emissions on the environment.

dust collector: removes particles from combustion gases.

  1. security system:

Pressure relief valve: prevents the internal pressure of the pyrolysis oven from being too high.

Temperature monitoring and control system: Ensure that the pyrolysis process is carried out within a safe temperature range.

Emergency stop system: Quickly stops equipment in emergency situations.