When you want to get rid of electronic waste in your factory, The pyrolysis machine is an important machine. Especially recycling solar and tire panels to obtain previous metals. On the one hand, It is beneficial to obtain oil to obtain more profits. However, Yes burns photovoltaic or pneumatic panels directly, Not only will it take long but will also cause environmental pollution. More important, The quality of the final extracted substances is not high. So, Can you get high quality or previous metal oil quickly? Of course, Char-Molder can provide a professional pyrolysis machine. However, Is it suitable for you to obtain high quality or anterior metal oil of solar panels or used tires? For this, You need to learn more about this pyrolysis machine. Therefore, We especially summarize 10 more common things that ask about the pyrolysis oven of customer comments as follows:

P1: What type of pyrolysis machine can we provide?

En SUNRISE, There are two types of pyrolysis machines for your choice: Continuous pyrolysis machine and battle pyrolysis oven.

discontinuous pyrolysis ovenContinuous pyrolysis oven

P2: Is there a video of the operation of the electronic waste pyrolysis machine?

In SUNRISE, There are two types of pyrolysis machines for your choice: Continuous pyrolysis machine and battle pyrolysis oven.

What is the safe size of the maximum load for a pyrolysis oven?

The maximum loading amount of the pyrolysis oven is half the volume, approximately 15 m³. The load does not affect the cargo port and pyrolysis does not affect gas output.

P4: What is the surface of the pyrolysis oven?

A single main team occupies approximately 100㎡. During production, There must be a certain storage area of ​​approximately 500㎡ For raw materials and products (The specific area must be determined according to the number of raw materials stored). Besides, Several joint production sets can combine combustion and water treatment treatment devices to reduce the use of single soil.

Pyrolysis oven soil surface

Q5: What is the pyrolysis oil performance of several raw materials?

Pyrolysis oven oil performance is related to the properties of raw materials, as well as with heating speed, the temperature and the degree of cooling.

Plastic waste

  • Polyethylene: PE (Like movies, Drink bottles, Electrical insulation materials, pockets, Water pipes, oil drums, Drink bottles/bottles of calcium milk, necessities, etc.) The pure oil performance is from 80-95%.

  • Polypropylene: PP (Like movies, Plastic strings, Food containers, Palangan, buckets, furniture, Woven bags, bottles tapas, Automobile bumpers, etc.) The pure oil performance is from 60-90%.

  • Polystyrene: PS (as appliances, stationery, Cups, food containers, Appliances housings, Electrical accessories, Foam products, toys, etc.) The pure oil performance is from 70-90%.

Waste tire

  • Large car tires: around the 45% (More steel wire, Less oil)

  • Small car tires, Bicycle tires: around the 35%

P6: How much fuel does the pyrolysis oven use?

Thermal efficiency varies according to the calorific value of each fuel. In normal circumstances, The amount of diverse fuels consumed in the processing of a ton of used tires is:

Number
Fuel Type
Unit
Calorific value (kcal)
Theoretical ton consumption
Actual tons consumption
1
Fuel
L
11000
～50
～55
2
Coal 1
KG
5000
～100
～150
3
Coal 2
KG
7000
～75
～100
4
Liquefied gas
KG
11000
～65
～70
5
Natural gas
m³
8300
～80
～85
6
Electricity
kWh
860
～580
～640
7
Biomass pellets
KG
4300
～120
～150

P7: How long does the entire lysis process last?

0H
Operating time of the pyrolysis machine

The large -scale oil and gas precipitation time is 8 hours. Specific time: Intermittent pyrolysis consists of 2 Load hours, 4 Hours of heating, ~ 8 hours of precipitation by large -scale pyrolysis, 8 cooling hours and 2 scum discharge hours. Therefore, They are a total of 24 hours.

Q8: How much water does the pyrolysis oven consume during operation?

Water consumption in this process is mainly: Water consumed by the condensation of pyrolysis and water gas consumed by the atomized dust elimination tower. Besides, The project uses circulating water to cool pyrolysis gas, with a water consumption of approximately 8,5 tons/10 tons, and the atomization tower consumes approximately 0,7 tons of water every two hours. The water seal consumes 0,05 tons/10 tons. Water consumption per ton is approximately 1,2 tons. If the equipment you buy is perfect enough, Water consumption can be reduced.

P9: What should be done if coquization occurs in the pyrolysis oven during the pyrolysis process?

The oven is a three -dimensional space surrounded by the oven wall for fuel combustion, which is related to the type of fuel and combustion conditions. Incomplete combustion can cause coquization. In case of coquization, It is necessary to adjust combustion conditions, Add coal more uniform and moisture should be adequate. And you can also change the type of fuel, how to change a type of coal with less smoke. This can increase oxygen content, how to increase air volume. This operation can generally avoid coquization.

Besides, We use a rotary pyrolysis equipment, that is heated evenly in the oven and, in general, It does not produce coquization. Once the coquization occurs, The oven tar will be burned and removed when the body of the oven turns. More important, When coquization cannot be removed automatically, It can be cleaned manually when the oven turns off to perform maintenance tasks.

Q10: What materials are pyrolysis ovens?

The main pyrolysis oven oven is made of thick boiler steel, Model Q345, with a thickness of 16 mm. Besides, Locally coating and support are added. With correct maintenance and use and a full load operation (280-300 days/year), useful life is 3 a 4 years; With a full loading operation (150-200 days/year), useful life is 5 a 7 years.

Environmental Project for Electronic Waste Recycling

Los 10 most important aspects that electronic waste recycling administrators want to know about pyrolysis machines are the following: If you have other requirements for pyrolysis, Do not hesitate to contact us immediately.

ContentHide

Contact us

      8. Enter Answer 1 + 9

    Related publications