Pyrolysis machine for photovoltaic plates recycling for sale

  • Ability: 3-10 tons/day

  • Combustible: Fuels, gas natural, coal, firewood, electricity

  • Final product: glass, aluminum, plata, silicon and plastics

  • Force: 20 Kw

  • Warranty: 12 months

Pyrolysis machine for photovoltaic plates recycling for sale
Pyrolysis equipment
Solar panel pyrolysis oven
Pyrolysis equipment

Pyrolysis machine for photovoltaic plates recycling for sale

  • Ability: 3-10 tons/day

  • Combustible: Fuels, gas natural, coal, firewood, electricity

  • Final product: glass, aluminum, plata, silicon and plastics

  • Force: 20 Kw

  • Warranty: 12 months

Pyrolysis machine for photovoltaic plates recycling for sale
Pyrolysis equipment
Solar panel pyrolysis oven
Pyrolysis equipment

The solar panel pyrolysis machine is a profitable solution for the efficient management of waste solar panels. Through pyrolysis technology, The machine can take advantage of resources and treat solar waste panels. The final products, as metal, silicon, Glass and plastic, obtained by the machine can be applied in many fields. Currently, Pyrolysis teams of solar panels have become the option of many investors to Recycling of waste solar panels.

What types of solar panel pyrolysis machines should you choose?

To meet your recycling needs of solar and large -scale panels, Yushunxin offers a wide selection of solar panel pyrolysis machines. They can serve several recycling scales of waste solar panels, from 10 t/h until 50 t/h.

Discontinuous pyrolysis machine

This machine uses an intermittent production mode of "an oven per day". Each batch of raw materials undergoes a pyrolysis reaction for a specific time. Once the reaction stage is finished, The general operation of the machine goes to the cooling stage. Finally, by -products are downloaded and new materials are recharged for the next cycle. In general, Discontinuous type pyrolysis equipment includes a food system, a reactor, A condenser, a downloader and a waste gas treatment system.

Pyrolysis machine for lots of solar panels
Semicontino solar panel pyrolysis equipment

Semi -nasy pyrolysis equipment

The advantages of semicontino pyrolysis equipment include greater flexibility in the processing of raw material and potentially lower operating costs compared to completely continuous systems. However, They may not achieve the same performance or efficiency as continuous systems. The choice between lots pyrolysis, semicontinua and continues depends on factors such as the type of raw material, the processing volume and the specific requirements of the application.

Continuous pyrolysis plant

The continuous pyrolysis plant offers large and highly automated solutions for solid waste. Currently, The ecological crisis caused by unsustainable solid waste recycling has attracted great attention, especially plastic, Oil sludge and tires. They are large in quantity and difficult to decompose in a harmless way. The appearance of continuous pyrolysis technology has solved these problems. With the mode of automated operation and strict emission control, The continuous pyrolysis machine has become the first option to recycle these solid waste.

Continuous pyrolysis plant of solar panels
Pyrolysis Machine Type Processing Capacity Features
Batch pyrolysis machine 100KG-20Ton per day/set Hot sale pyrolysis products, suitable for most of the investors for its high efficiency and favorable prices
Semi-continuous pyrolysis machine 10-20Ton per day/set Cost-effective choice for investors who want higher automation degree middle scale pyrolysis machine
Fully continuous pyrolysis machine 15-50Ton per day/set High automation degree, PLC intelligent control, 24/7 hours running, suitable for big industrial waste recycling business investors

Las 3 better price solutions for the recycling of solar panels by pyrolysis

In the case of a full solar panel pyrolysis plant to recycle solar panels and turn them into valuable materials, The cost is closely related to equipment design. Next, Some examples are offered for reference:

  • Cost of the pyrolysis system of solar panels by lots of 500 Kg/h
    In general, You must prepare between $300 000 y $500 000 For a lot pyrolysis system for its solar panel recycling plant 500 kg/h. Because it has a small capacity and detailed processes. Its processes generally include lots by batch → condenser → residual gas treatment system → vibratory screening machine → color classifier. And this system needs between 500 y 1000㎡.

  • Investment in pyrolysis plant of semicontinuous solar panels 1000 Kg/h
    As for the purchase of a semicontinuous pyrolysis plant, They need between 330 000 y 600 000 dollars. In general, the design of a solar panel recycling factory of 1000 kg/h is semicontinua pyrolysis equipment → condenser → Residual gas treatment system → vibrating screening machine → color classifier. But for a production of 1000 kg/h, It is advisable to add the vibrating screening machine to two sets, which include a linear vibratory screen and a circular vibratory screen. And this plant needs between 1000 y 2000㎡.

  • Budget of the continuous pyrolysis plan of solar panels of 1500 Kg/h
    How are the continuous pyrolysis plan for 1500 kg/h? How much does the solar panel recycling line cost? Solo $400,000-$600,000. This pyrolysis line has a high degree of automation, So the pyrolysis time of the photovoltaic panels will be largely shortened. Includes Continuous Pyrolysis equipment → Condenser → Residual Gas Treatment System → Vibratory screening machine → Color classifier. And this plan needs 2000-3000㎡.

Although the general equipment of these three solutions is similar, We will adjust the equipment according to your real situation.

How to reduce the cost of solar pyrolysis waste panels?

Can we start a large -scale solar panel pyrolysis project at a lower cost? Of course. In addition to the types of equipment and capacity, The price of solar panel recycling is also related to the equipment used. That is to say, can reduce the cost by adopting a simpler process. For example, A system of 1000 kg/h consists of discontinuous type pyrolysis, condenser, residual gas treatment system, vibratory screening machine only needs between $20 000 y $40 000. If you want to obtain a precise price for the solar panel pyrolysis system you need, Welcome to contact us immediately. As a reliable manufacturer of Electronic waste recycling machines, Yushunxin will design the solutions according to their real requirements and conditions. Of course, including your budget.

What final product can be recycled after the pyrolysis of solar panels?

The pyrolysis of solar panels can generate several valuable by -products that can be recycled or reused. Solar panels are mainly composed of materials such as glass, Metals (like aluminum and silver), silicon and plastics, all of which can be recovered to some extent through the pyrolysis process.

The integrity of the silicon obtained after the pyrolysis of the photovoltaic panels will be affected by the pyrolysis temperature, The time and specific conditions of the process. Normally, The pyrolysis temperature is established to avoid damaging the silicon wafer. High temperatures can cause changes in the physical or chemical properties of silicon wafer, as damage to the surface passivation layer or changes in microstructure. However, If it is properly controlled, The crystalline structure of silicon wafers does not usually be significantly affected and can be recycled and reused in subsequent processing steps.

  • Aluminum frames: Most solar panels have an aluminum frame, which can be recovered with relative ease through pyrolysis. Aluminum can melt and transform into new products, including new solar panel frames, construction materials and other industrial applications.
  • Silver contacts: Silver is usually used in solar cells for electrical contacts. Pyrolysis can release silver, which can then be collected and purified for reuse. Give the high value of silver, Its recovery is economically significant.
  • Copper: While it is not as common in solar panels such as aluminum or silver, Copper wiring can also be present in some solar panels. Copper can be separated and recycled for use in electrical components or other industries.

  • Recovered glass: Solar panels are mainly composed of tempered glass, that protects photovoltaic cells. After pyrolysis, Glass can be recovered and clean and, According to your status, It can be reused in new solar panels, constructions or other glass products. However, It is possible that it is necessary to separate it from the remaining waste or pollutants.
  • Recycling potential: Glass is a highly recyclable material and its recycling is important to reduce the environmental footprint of solar panel elimination.

  • Plastics of posterior and encapsulants: Solar panels usually contain plastic materials such as Eve (Ethylene-Vinyl Acetate) as encapsulant and several plastics in the posterior sheet. Pyrolysis can decompose these materials in oils, solid gases and waste (Black coal).
  • Gas and oil products: Volatile components can be processed more for use as fuel or chemical raw material in various industries.
  • Solid carbon (Black coal): coal black, A byproduct of the decomposition of plastics, It can be used in several industries, such as rubber manufacturing or as ink pigment.

  • Gaseous by -products: The pyrolysis of solar panels also produces residual gases (methane, hydrogen and carbon dioxide), that can be processed more. These gases can be used as an energy source to feed the pyrolysis plant itself, which makes the process more energy efficient.
  • Bio-oil (of plastics): The decomposition of organic materials (plastics and encapsulants) produce bio-oil, that can be refined and used as a renewable energy source, or process more for chemical applications.

4 Pyrolysis machine designs of solar panels with environmental shape

In the pyrolysis process of photovoltaic panels, There are some elements on which most solar panel administrators focus. In general, The most important thing when carrying out a recycling business of photovoltaic panels is the protection of the environment, especially we update the designs as follows.

WASTUAL GAS TREATMENT

For residual gas, We design the non -condensable gas to return to the oven for combustion. The large -volume induced shooting fan guarantees slight negative pressure in the oven to avoid disorganized combustion gases in the workshop. desulfurated by an alkaline solution in the atomization tower to ensure that the residual gas meets the emission standards.

Noise treatment design

The noise source comes mainly from the operation noise of equipment such as horizontal rotary crack ovens, Combustion Chamber Blowers, Induced shooting fans, Oil pumps, Water pumps, cooling towers, etc. For this, We use high quality silent equipment to guarantee stable operation and meet the noise standards.

wastewater recycling

Wastewater is mainly recycled water, and the amount of wastewater produced by the water seal is: 50 kg of wastewater for each 10 tons of raw materials processed. Because the amount is small and easy to process, After centralized treatment, The residual gases of the. The atomization tower is downloaded periodically. The wastewater of the atomization tower is recycled and not discharged.

Waste treatment

Waste residues mainly include crack oven and waste residues after fuel combustion in the combustion chamber. And the waste residue in the oven is black with thick smoke and metal impurities can be used as an additive for burning coal in energy. Or after its subsequent processing, It can be used as an industrial raw material. Combustion chamber waste can be used as auxiliary filling for construction materials (In the burning of coal, There are no waste when gas or oil is burned).

FAQ

  • How does the entire pyrolysis process of photovoltaic panels develop?

    The time for large -scale oil and gas precipitation is 8 hours. The specific time is the following: The intermittent cracking consists of 2 Load hours, 4 Hours of heating, 8 Large -scale pyrolysis precipitation hours, 8 cooling hours and 2 scum discharge hours, in total 24 hours.

  • How many tons of water consume photovoltaic pyrolysis panels?
    Water consumption in this process is mainly: Water consumed by the condensation of pyrolysis and water gas consumed by the atomization of the dust elimination tower. Besides, The project uses water in circulation for pyrolysis gas cooling and water consumption is approximately 8,5 tons/10 tons. The atomizer tower consumes around 0,7 tons of water every two hours. Then, The water seal consumes 0,05 tons/10 tons. Water consumption per ton is approximately 1,2 tons. can be reduced once the system).

  • What is the total power required for the entire pyrolysis line of solar panels?
    The total power of the entire set of solar panel pyrolysis equipment is approximately 21 kW and the energy consumption of the unit material is approximately 18 kWh/tonelada.

Proyecto ambiental para el reciclaje de residuos electrónicos

LPyrolysis machine is efficient and environmental respectful. It is a good option to recycle solar panels. It is a profitable recycling business for you. We also provide other electronic waste recycling equipment, as Recycling machines for printed plates y Lithium battery recycling machines. We invite you to contact us to obtain your exclusive solution of electronic waste recycling equipment.

ContentHide

Contact us

      8. Enter Answer 2 x 1