Plastic waste pyrolysis plant

  • Ability: 12-35 t/day

  • Surface: 500-1500 ㎡

  • Final product: Pyrolysis oil, Black coal and fuel gas

  • Force: 55.6-256 w

  • Warranty: 5-8 years

Plastic waste pyrolysis line
Plastic waste pyrolysis plant
Plastic waste pyrolysis process
Pirolysis Plant Patent Certificate of Plastic Waste

Plastic waste pyrolysis plant

  • Ability: 12-35 t/day

  • Surface: 500-1500 ㎡

  • Final product: Pyrolysis oil, Black coal and fuel gas

  • Force: 55.6-256 w

  • Warranty: 5-8 years

Plastic waste pyrolysis line
Plastic waste pyrolysis plant
Plastic waste pyrolysis process
Pirolysis Plant Patent Certificate of Plastic Waste

The plastic pyrolysis plant is specifically designed to achieve a plastic recycling of the 100 %. This pyrolysis machine plastic can convert plastic waste into pyrolysis oil and other by -products. World plastic production and consumption have increased every year. If properly eliminated, will cause a serious waste of plastic resources and environmental pollution. Therefore, follow us to obtain a pyrolysis solution that can achieve a circular plastic recycling.

Why choose plastic recycling according to viability analysis?

There are many ways to treat plastic, So why would you choose to recycle it? There are four reasons:

  • Market capacity and trend: It is estimated that world plastic production will reach 76,5 millions of tons in 2024. According to the United Nations Environment Program, The annual loss of value of the discarded plastic containers oscillates between 80.000 y 120.000 Millions of dollars, So plastic recycling has ample market prospects.

  • Current recycling situation: The statistics of the Organization for Economic Cooperation and Development show that it is currently only recycled around 9 % of plastic waste, between him 10 % and the 20 % It is incinerated, he 30 % It is eliminated inadequately and almost the 50 % is deposited in landfills. Therefore, It is necessary to effectively recycle plastic waste.

  • Environmental challenge: Plastic waste is an important environmental risk, since they pollute various ecosystems. Besides, The production and degradation of plastics release greenhouse gases, What aggravates climate change. Therefore, Plastics recycling is a matter of extreme urgency. A plastic waste pyrolysis plant is a good solution.

  • Policies promotion: USA, The EU, Australia, China, Thailand, Malaysia, etc. They have promulgated laws and regulations that require the recycling of plastic waste. For example, The EU's proposal on the recycling of plastic waste requires that, to 2030, at least the 30 % of plastic containers marketed in the EU have recyclable content.

What is the plastic pyrolysis process?

Pretreatment and food

It must process raw materials in different sizes for food. Different feeding sizes for reference:

  • 1

    Plastic waste pyrolysis machine mounted on skates: The feed diameter is lower than 600 mm. Plastic feed is done manually.

  • 2

    Lot pyrolysis plant: The food diameter is lower than 1200 mm. Plastic feed is done manually.

  • 3

    Continuous pyrolysis plant: The food diameter is lower than 20 mm. The plastic feeds by a screw feeder.

Plastic waste pyrolysis machine mounted on skates
Lot Plastic Pyrolysis Plant
Continuous plastic pyrolysis plant

Plastic catalysis pyrolysis

Heat the main oven. When the temperature reaches 180 Celsius degrees, diesel begins to be generated. Temperatures between 280 y 350 Celsius degrees, There is a significant amount of diesel. After diesel enters the catalytic tower, experience a reaction with the catalyst. This step mitigates problems related to wax deposition and liquefaction. At the same time, It contributes to improving the quality of plastic pyrolysis oil.

Plastic pyrolysis oil collection

Oil gas enters the collector and heavy particles of oil gas will liquefy and fall into the heavy oil tank. And light oil gas will be liquefied through the capacitor and will be reserved in the fuel tank.

Recycling of combustible gases and solid waste

Non -liquefiable oil gas will be desulfurated and cleaned on the hydraulic label and then recycled in the combustion room as a heat source. And solid waste will be downloaded by labor downloaders (Mounted on skates) or water cooling.

Recycling of emission gases

When heating the reactor, The escape gases cool first in the smoke condenser. After, They go to a high -tech exhaust gas treatment system (Washing with water, Water spray, Adsorption with ceramic ring and adsorption with activated carbon). Finally, Downloaded exhaust gases meet European emission standards.

Are all plastics suitable for pyrolysis?

If plastic pyrolysis is available, You must keep in mind that not all plastics can pirolize. What plastics are suitable for recycling and which do not?

Acceptable types of plastic

PP polyolephine plastic wastes, PE and PS represented the 92% Of the total plastic products (28% PP, 46% LDPE Y HDPE, y 18% PS).

Acceptable types of plastic
Types of acceptable plastic waste

Non -acceptable types of plastic

Non -acceptable types of plastics mainly include chlorine and oxygen. During the pyrolysis process and post-pyolism, These two substances are risks to machines, air quality and safety.

Non -acceptable types of plastic
Types of unacceptable plastic waste

What are the applications of plastic pyrolysis products?

  • Alternative fuel: Plastic oil from plastic to fuel machine comprises hydrocarbon compounds of various carbon chain lengths. It can serve as fuel for boiler plants, cement factories, and brick-making plants.
  • Production of recycled plastics: Plastic pyrolysis oil from plastic pyrolysis plant for sale can be used in the production of new plastic products. This facilitates closed-loop plastic recycling.

Burned as fuel: Solid waste has a certain calorific value and can be used as fuel.
Industrial raw materials: If solid waste contains a greater proportion of Black carbon, This can be used as an additive in rubber products or construction materials.

  • Main oven heating: Recovered fuel gas can be used directly in the combustion chamber.
  • Selective collection: Recovered fuel gas can be collected selectively for other purposes.

Why do we recommend the Sunrise plastic pyrolysis plant?

Catalytic pyrolysis technology

  • Address the problem of pipeline obstruction by wax
  • Avoid safety risks caused by the increase in equipment operating pressure.
  • Reduce the number of maintenance and cleaning stops and reduce maintenance costs.
  • Help improve oil quality.

Completely continuous plastic pyrolysis plant design

  • Allow continuous operation, efficient, safe and automated during at least 21 days.
  • Help customers manipulate large amounts of plastic for a prolonged period.
  • It has a lower environmental impact than the batch operation

Intelligentization

  • PLC and DCS remote control system: Presents a high level of automation. This improves production efficiency and reduces the needs and risks of manual operation.
  • IT technology: Allows online monitoring and feedback. This not only makes the production process smarter and more automated.

Security

  • OPERATING SAFETY: It has explosion -proof engine, torch system, Electrical Control Cabinet, Automatic alarm, etc.
  • Environmental Security: The water cooling discharge system reduces dust contamination. The dusty system avoids air pollution.
Environmental Project for Electronic Waste Recycling

Plastic pyrolysis plants play a crucial role in prolonging the useful life of plastics and combating plastic contamination. This approach presents new opportunities for the sustainable development of the plastic industry. Let's join the plastic recycling and we contribute to a more sustainable and responsible future with the environment.

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