Pilas Recycling Plant 500 kg/h

  • Ability: 500 kg/h
  • Material: Q235b,stainless steel

  • Final product: Black mass particles, copper, aluminum and plastic

  • Classification rate: 99%

  • Warranty: 12 months

Pilas Recycling Plant 500 kg/h

  • Ability: 500 kg/h
  • Material: Q235b,stainless steel

  • Final product: Black mass particles, copper, aluminum and plastic

  • Classification rate: 99%

  • Warranty: 12 months

For those looking to maximize their profits with lithium battery recycling, The best solution is to process used batteries to obtain high purity recyclable materials.. For small and medium scale recycling projects, a lithium battery recycling line 500 kg/h It is an excellent option. This line can process a large volume of used lithium batteries from factories or collection centers.. Besides, the recovered materials, like lithium, cobalt, nickel and graphite, They have a high purity, making it easy to reuse, transportation and marketing.

Who needs lithium battery recycling plant 500 kg/h?

When you want to know if this lithium battery recycling line 500 kg/h is right for you, It is advisable to consider three aspects: ability, final products and costs.

What to do with lithium batteries before separating them?

For the recycling of metals and high-quality black masses, the treatment of lithium batteries is essential. Before separation, Lithium batteries may need to be processed using the steps below.:

Crush lithium batteries

To increase the specific surface area and facilitate complete subsequent pyrolysis, need to open the lithium battery shell and crush the core into small pieces under nitrogen atmosphere. To do this, we recommend a single shaft shredder. This machine is equipped with a hydraulic push plate for force feeding, that crushes the material into flakes of 2 a 4 cm.

Single Shaft Crusher with Lithium Battery

High temperature pyrolysis of lithium battery fragments

Additional processing is required to remove organic components from the crushed materials. It will be necessary to carry out pyrolysis at medium-high temperature of the battery raw materials to eliminate organic components such as the electrolyte., release paper and PVDF binder. In this process, It is recommended to use a carbonization oven with external heating, since it can reach temperatures of 400-600 °C in an oxygen-free environment. The final product is carbon black free of organic matter., such as separator and electrolyte. Its main components are black powder, copper and aluminum sheets, and fragments of steel casing.

What equipment is usually used after pretreatment of lithium batteries?

This equipment uses a fan to initially separate light materials from heavy ones.. Light materials include black powder and a small amount of diaphragm fragments that are carried by the airflow. Heavy materials include a mixture of copper and aluminum that fall directly.

The material is introduced into the drum deduster by pneumatic transport. It effectively separates heated and denatured black powder from copper and aluminum sheets by friction.. The sieve mesh is usually 120 mesh. The screened black powder is collected in a negative pressure collector. Later, Copper, aluminum, The remaining diaphragm material and a small amount of black powder are sieved more precisely in later equipment.

You can sift the remaining mixture of iron and aluminum powder, y separate and collect aluminum and iron.

Since the black powder obtained after initial sorting may still contain small particles of electrode material partially detached and coated with carbon, An eddy current mill is used to regrind the pulverized and depulverized material, thus eliminating the remains of the materials from the positive and negative electrodes of the current collector. Besides, This unit includes a Circular vibratory screen which allows excessively fine dust to be separated, such as diaphragm residue or ultrafine black powder.

Can perform finer sieving of black powder, copper and aluminum according to different densities, thus improving the final purity.

How many areas does the lithium battery disposal plant cover? 500 kg/h?

In addition to team selection, The factory area is another aspect that must be taken into account. Therefore, How many areas does the lithium battery disposal plant cover? 500 kg/h?

A lithium battery treatment plant with a capacity of 500 kg/h usually requires between 800 y 1200 m² of space to operate efficiently. This area includes areas for unloading, trituration, separation, dust collection and storage of finished product. If a completely closed workshop is added, safety zones and space for the circulation of forklifts, The total area required can reach between 1500 y 2000 m². On the whole, This distribution guarantees a smooth flow of materials, stable production and safe handling of discarded lithium batteries.

Lithium Battery Recycling Plant Factory

Are there other designs for the configuration of a lithium battery recycling plant? 500 kg/h?

Of course. Our clients have obtained benefits thanks to them. For example, In India there are lithium battery disposal lines with a capacity of 500 kg/h, lithium battery recycling plants, etc.

Proyecto ambiental para el reciclaje de residuos electrónicos

Besides, There are also recycling plans for lithium batteries with other capacities, like a lithium battery recycling line 1000 kg/h to Mexico, the purchase of a lithium battery disposal plant with a cost of 250.000 dollars in India, etc. Contact us now for your personalized e-waste recycling plan!!

Contact us

    1. Enter Answer 2 + 3