Which pyrolysis plant is suitable for recycling used tires from 15 t/d?
What are the versatile applications of tire pyrolysis products?
What is the price of a used tire pyrolysis project? 15 t/d a Fiji?
What is the land requirement for a used tire pyrolysis project? 15 t/d?

Best, its tire project involves the recycling industry and is attracting international investment. Tourism is the pillar of the local industry, and the national environmental protection requirements for this sector are very strict. So, How to effectively manage waste tires? He 10 April of 2025, A customer from Fiji asked us about the tire pyrolysis project. He told us that his waste tire recycling project usually generates 15 tons of waste tires per day. To do this, we recommend a batch pyrolysis plant.

Which pyrolysis plant is suitable for recycling used tires from 15 t/d?

This Fijian client wanted to start a small to medium sized tire pyrolysis plant in Fiji, with great intention and potential for expansion. According to your budget, we recommend a batch pyrolysis plant.

Tire feeding

The pretreated tires are transported to the oven by a feeding system. To do this, our tire pyrolysis plant offers manual feeding solutions, large platform, hydraulic and worm gear, at customer's choice.

Tire pyrolysis: oil formation

petroleum gas: The main oven is preheated and the temperature inside continues to rise. When the temperature reaches 180 °C, oil gas begins to be generated. A significant amount of petroleum gas is produced when the temperature reaches 280-350 °C.
Pyrolysis oil: The petroleum gas produced by pyrolysis first passes through the collector. This collector separates petroleum gas and heavy oil with a lower freezing point. Heavy oil enters the sludge tank. Petroleum gas enters the oil condenser and liquefies into tire pyrolysis oil. Pyrolysis oil falls into oil storage tank.

Fuel gas recovery

Under the pressure generated by the pyrolysis reactor, fuel gas that cannot be cooled enters the water seal. This seal contributes to the purification of combustible gases. The clean fuel gas continues to provide heat to the main furnace of the used tire pyrolysis machine.

Charcoal Black Collection

He lampblack formed during tire pyrolysis is processed by a discharge system. In particular, We offer three stage water cooled slag screw extractor. This system allows the carbon black discharge temperature to reach between 50 y 80 degrees.

Exhaust gas treatment

High temperature exhaust gases pass through the smoke condenser and spray tower. This allows cooling and dust removal. Finally, Exhaust gases are discharged through the chimney of the tire pyrolysis plant. If your area has stricter emissions standards, We offer high -end exhaust gas treatment systems. Final emissions meet EU standards (SO₂: 50 mg/m³; NO₂: 200 mg/m³; dust particles: 10 mg/m³).

What are the versatile applications of tire pyrolysis products?

Normally, Waste tire pyrolysis plants use thermochemical reactions to decompose waste tires into pyrolysis oil (liquid), carbon black or steel wire (solid) and synthesis gas (gas). To do this, this client from Fiji was prepared to use them and generate more income. So, How to convert them into valuable resources and achieve 100% recycling?

Pyrolysis oil (35%-45%)

as fuel: Pyrolysis oil is burned directly as fuel to generate energy in cement plants, boilers, power plants, etc.
Electricity generation: The unconventional diesel obtained after distillation can be used to generate electricity.
Processed in gasoline: It is used in the manufacture of plastics, as a solvent and as a component in gasoline mixtures.

steel wires (8%-15%)

Tire reuse: It is reused in the production of tires as an ecological material.
Metal reprocessing: It is reprocessed into other metal products for sale..
Construction use: Recycled iron wire can be used in construction and infrastructure projects, such as the manufacture of rebar.

Lampblack (30%-35%)

Industrial use: Carbon black can be used directly in cement production, asphalt, inks and coatings.
Post processing: rCB can be processed to obtain carbon black N330, N550 y N660.
Additive: It is used as an additive in asphalt mixtures, printing inks, black tints, paintings, etc.

Synthesis gas (8%-15%)

Power supply: Can be recycled to provide heat for tire pyrolysis after purification.
Other uses: Collect separately for other uses.

What is the price of a used tire pyrolysis project? 15 t/d a Fiji?

Our Fijian clients recently invested in a used tire pyrolysis line of 15 TPD. The total cost of the project was approximately $320,000, that covered the main reactor, the cooling system, gas purification and auxiliary equipment. The price was within the usual range of $180,000 a $400,000 for this capacity.

Client compared semi-continuous and fully continuous solutions. Initially, considered a manual line to reduce the initial cost. However, after calculating labor costs, realized that a more automated system would reduce operating costs in the long term. Finally, opted for a semi-continuous line with partial automation, thus achieving a balance between investment and efficiency.

Used Tire Pyrolysis Project Price 15 t/d

What is the land requirement for a used tire pyrolysis project? 15 t/d?

This customer from Fiji installed his plant on a plot of 2500 m², ideal for waste tire pyrolysis line 15 t/d. This space allowed us to have a safe production area, tire storage and separate areas for fuel and carbon black storage. In practice, a land of 2000 a 3000 m² is enough for this type of project. Initially, the client wanted a smaller plot to save costs. However, after our engineers provided you with a layout plan, realized that a reduced space would slow down the flow of materials and increase risks. With a more organized design, reduced construction costs and improved safety.